ÌÇÐÄTV¹ÙÍø

Turning and Mill Turning

ÌÇÐÄTV¹ÙÍø, a world-leading precision engineering and metal treatment solutions provider, offers unrivalled capabilities in the multi-axis machining sectors. We have an impressive plant list of CNC turning centres. Specialist engineers have extensive experience using a range of equipment including Nakamura eight-axis multi-spindle lathes right through to standard turret lathe configurations.

Continuous investment in multi-axis machines enables us to offer precision turning and mill turning and complements the substantial capabilities we have available. We specialise in aerospace hard and soft metals allowing us to offer a full range and size of prismatic machining utilising the expertise within the group.
 

Solid Machining Solutions

ÌÇÐÄTV¹ÙÍø can deliver a range of solid machining solutions using our state-of-the-art multi-axis machining centres. Our solid machine solutions can work from either reverse engineering or from a blank sheet design, while delivering high-end performance from both quality and delivery perspectives.

ÌÇÐÄTV¹ÙÍø has specialised teams of designers, who are able to offer advice on the best practice for “design for manufacture”. The core aim of ÌÇÐÄTV¹ÙÍø is to encourage continued investment throughout the group by acquiring new equipment and growing our plants. By converting difficult casting and problematic fabricated parts into fully functional industrialised machined components, ÌÇÐÄTV¹ÙÍø maintain the ability to offer a diverse solution to solid machining for the worlds complex markets offering a fully automated manufacturing process.

Electro-Mechanical Assembly

ÌÇÐÄTV¹ÙÍø has a range of electro-mechanical system capabilities. We specialise in low-volume, high-mix electronics manufacturing, providing fully-integrated and high-reliability solutions.

ÌÇÐÄTV¹ÙÍø is accustomed to working with specialist complex markets and consistently meeting high demand specifications of the aerospace, defence and oil and gas industries.

A truly worldwide company, ÌÇÐÄTV¹ÙÍø brings together decades of unrivalled experience in providing end-to-end electro-mechanical solutions through full systems assembly and box build service.

Cable and Harness Assembly

ÌÇÐÄTV¹ÙÍø specialises in many electro-mechanical systems making use of the experience of our group companies.

With a wealth of experience behind us, we remain a market leader in the supply of high-performances cable and harness assemblies. ÌÇÐÄTV¹ÙÍø is a supplier to several highly demanding and complex industries including the aerospace, defence and aircraft training sectors.

Our dedicated, world-class supply chain excels at providing interconnected solutions for a wide range of cable and harness assembly applications.

Electronic Test

At ÌÇÐÄTV¹ÙÍø, we have developed our own in-house test engineering team, who are expertly equipped to provide electronic test solutions for products and systems tests. In addition to these capabilities, our strategic partnerships with external organisations complement our in-house facilities to offer each of our customers an unrivalled test strategy.

Electronics test solutions are an integral part of electro-mechanical systems and therefore, ÌÇÐÄTV¹ÙÍø Group strives to provide our customers with the highest standard of electronics testing. 

PCB Assembly

ÌÇÐÄTV¹ÙÍø has the capability to fulfil a wide range of electronic manufacturing needs for outsourced assembly including printed circuit board (PCB) assembly, and support for the latest surface-mount technology (SMT) and through-hole technology (THT) components.

We ensure our engineers and other personnel maintain open communication with customers throughout the product development process enabling a smooth workflow and quality outcome. From the product design phase to production, inspection and testing, our innovative manufacturing technologies ensures that the customer’s individual specifications are met every time. As a leader in precision engineering and metal treatment solutions, ÌÇÐÄTV¹ÙÍø has the capability to work within many complex industries, especially in electro-mechanical systems.

Assemblies & Testing

ÌÇÐÄTV¹ÙÍø consistently look to provide the highest value-added service for our customers by taking on board any additional activities such as higher level aerostructure, welded, electrical and mechanical assemblies.

Our capabilities include full wet assembly of aerostructure components, including, installation of captive nuts using riveting and bonding techniques, and heat and shrink installation of high-performance bushes and proof load testing, all approved to our many customer accreditations.

Welded assemblies are supported by our fully coded/approved welding approvals. ÌÇÐÄTV¹ÙÍø can supply diverse complex components such as fuel pipes, ground support equipment and satellite drill fixtures through to military vehicle and lightweight rotary aircraft products. All parts are tested using our in house non-destructive testing inspection techniques, to assure quality and performance in service.

ÌÇÐÄTV¹ÙÍø has extensive electro-mechanical assembly and testing capabilities that have been used to design and manufacture fully featured flight simulator seat installations and flat panel trainer seat systems. We also offer the repair and overhaul of control units including flight column and throttle box assemblies. These involve the manufacture and assembly of complex mechanical systems and includes the procurement and fitting of the additional electrical system components. These are supplied fully tested and can be delivered onsite where the installation and certification can be completed.

The above assembly and testing disciplines, and our complementary manufacturing and treatment capabilities mean that ÌÇÐÄTV¹ÙÍø can provide our customers with a real “Full Turnkey Solution” for the manufacture of simple to complex assembled products.

Maintenance Repair & Overhaul

As a dedicated supplier of complex parts for specialised industries, ÌÇÐÄTV¹ÙÍø understands that components may need extra maintenance, repairs and even overhauls in order to replace damaged parts. Our experienced engineers can offer unrivalled service in terms of time-efficiency and cost-effectiveness when it comes to repairing and replacing components. Maintenance, repair and overhaul services are carried out across the Group in order to supply each of our customers with the quality they expect.

One of ÌÇÐÄTV¹ÙÍø's core strengths is having the ability to repair and overhaul existing industrial products and installations. We provide leading after-sales support for our OEM products and have an AOG team to assess failed units and engineer a practical solution in support of a market driven by fast response times.

As a supplier to some of the most complex global industries, at ÌÇÐÄTV¹ÙÍø we ensure we provide a long-lasting and reliable service to each of our customers. We offer unrivalled skill and experience in the maintenance and repair of complex systems such as flight control systems and sea-mine countermeasures.

Our high-quality, spare parts provision, underpins every contract and ensures all repairs are approved in accordance with regulations such as FAR and EASA part 145. ÌÇÐÄTV¹ÙÍø Group has the capacity and capability to offer reverse engineering solutions for a variety of components as part of our continued desire to improve and enhance the return-to-service lead time. We understand that time can be costly, especially in such specialised markets and therefore strive to reduce downtime for our customers.

Through world-class maintenance and repairs, we ensure optimum performance of our customers’ products throughout their entire lifecycle. Our leading repair and overhaul support covers a range of O/E production and legacy mechanical assemblies. ÌÇÐÄTV¹ÙÍø uses a wealth of experience to offer effective and reliable maintenance, repair and overhaul, worldwide.

Design & Engineering

A major capability of ÌÇÐÄTV¹ÙÍø is our speciality in  design and engineering. As a global leader in the precision engineering markets, ÌÇÐÄTV¹ÙÍø has extensive experience using numerous CAD/CAM packages.

Our qualified teams are able to import all styles and types of CAD data, including CATIA, STEP, Parasolids, DXF, Solidworks and STL.

We have a solid in-house team of trained engineers and operatives who can assist in the engineering and the design and manufacture of fixtures. ÌÇÐÄTV¹ÙÍø continuously ensures the technology and software we use is state-of-the-art, allowing our engineers to fully capitalise on new and evolving machining strategies. 

Development & Reverse Engineering

ÌÇÐÄTV¹ÙÍø's facilities are equipped with the latest CAD and CAM packages, extending our capabilities with an extensive range of compatible data formats. As standard, ÌÇÐÄTV¹ÙÍø offers support for CATIA, STEP, Parasolids, DXF, SolidWorks and STL.

Our highly trained team of in-house experts are on hand to offer comprehensive support services. ÌÇÐÄTV¹ÙÍø is always available to provide assistance through the entire development and reverse engineering process, from design to manufacturing.

As a leading CAD specialist, we ensure that all our equipment and software are kept up-to-date. We remain at the forefront of the industry by making sure that our engineers are able to capitalise on the latest technology to provide the best service possible to the global market.

Supply Chain Integration

ÌÇÐÄTV¹ÙÍø Group is a high-performance, well-established partner in the supply chain integration sector. We have strong relationships that support our core philosophy to meet the demands of our customers. In order to maintain our excellence in supply chain integration, ÌÇÐÄTV¹ÙÍø provides a flexible approach, enabling us to adapt to customers’ changing requirements and manage the supply chain accordingly.

ÌÇÐÄTV¹ÙÍø’s products keep a range of specialist equipment working to its full potential while our world-class service ensures our customers’ demands are met. Our supply chain integration capabilities allow us to provide a single order concept for the most complex assemblies and demanding finishing processes. ÌÇÐÄTV¹ÙÍø Group’s policy of continuous improvement sees each project appointed to a Customer Project Manager who will oversee and control the supply chain for our customers.

We organise transportation and packaging logistics around the requirements of our customers while using bespoke, reusable packaging throughout the supply chain. This enables our project managers and customers to verify products without tampering with the packages.

Best Value Supply Chain

ÌÇÐÄTV¹ÙÍø Group has extensive expertise providing best cost solutions through the development of our extended global value supply chain. We are a global sourcing company maintaining a strong partnership with reliable suppliers across India and the Philippines.

As a result, our capabilities have extended to enable ÌÇÐÄTV¹ÙÍø to source machined products from 1.6mm diameter through to 1200mm diameter, in addition to sourcing forged rings and castings. ÌÇÐÄTV¹ÙÍø Group can work with a variety of batch sizes including one-offs through to volume scheduled enabling us to service a wide variety of customers across a range of complex industries.

Throughout the extended value supply chain, ÌÇÐÄTV¹ÙÍø can also offer CAD/CAM and engineering support which ultimately complements our best cost component approach. Alternatively, ÌÇÐÄTV¹ÙÍø can deliver a bespoke programming solution without manufacture.